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3D printing will help space pioneers make homes, tools and other stuff they need to colonize the Moon and Mars

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Last Updated on April 12, 2025 by Daily News Staff

3D printing will help space pioneers make homes, tools and other stuff they need to colonize the Moon and Mars

file 20250120 15 ugid1c.jpg?ixlib=rb 4.1
3D printing could make many of the components for future structures on Mars. 3000ad/iStock via Getty Images Plus

Sven Bilén, Penn State

Throughout history, when pioneers set out across uncharted territory to settle in distant lands, they carried with them only the essentials: tools, seeds and clothing. Anything else would have to come from their new environment.

So they built shelter from local timber, rocks and sod; foraged for food and cultivated the soil beneath their feet; and fabricated tools from whatever they could scrounge up. It was difficult, but ultimately the successful ones made everything they needed to survive.

Something similar will take place when humanity leaves Earth for destinations such as the Moon and Mars – although astronauts will face even greater challenges than, for example, the Vikings did when they reached Greenland and Newfoundland. Not only will the astronauts have limited supplies and the need to live off the land; they won’t even be able to breathe the air.

Instead of axes and plows, however, today’s space pioneers will bring 3D printers. As an engineer and professor who is developing technologies to extend the human presence beyond Earth, I focus my work and research on these remarkable machines.

3D printers will make the tools, structures and habitats space pioneers need to survive in a hostile alien environment. They will enable long-term human presence on the Moon and Mars.

An astronaut holding a wrench poses for the camera.
NASA astronaut Barry Wilmore holds a 3D-printed wrench made aboard the International Space Station. NASA

From hammers to habitats

On Earth, 3D printing can fabricate, layer by layer, thousands of things, from replacement hips to hammers to homes. These devices take raw materials, such as plastic, concrete or metal, and deposit it on a computerized programmed path to build a part. It’s often called “additive manufacturing,” because you keep adding material to make the part, rather than removing material, as is done in conventional machining.

Already, 3D printing in space is underway. On the International Space Station, astronauts use 3D printers to make tools and spare parts, such as ratchet wrenches, clamps and brackets. Depending on the part, printing time can take from around 30 minutes to several hours.

For now, the print materials are mostly hauled up from Earth. But NASA has also begun recycling some of those materials, such as waste plastic, to make new parts with the Refabricator, an advanced 3D printer installed in 2019.

Manufacturing in space

You may be wondering why space explorers can’t simply bring everything they need with them. After all, that’s how the International Space Station was built decades ago – by hauling tons of prefabricated components from Earth.

But that’s impractical for building habitats on other worlds. Launching materials into space is incredibly expensive. Right now, every pound launched aboard a rocket just to get to low Earth orbit costs thousands of dollars. To get materials to the Moon, NASA estimates the initial cost at around US$500,000 per pound.

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Still, manufacturing things in space is a challenge. In the microgravity of space, or the reduced gravity of the Moon or Mars, materials behave differently than they do on Earth. Decrease or remove gravity, and materials cool and recrystallize differently. The Moon has one-sixth the gravity of Earth; Mars, about two-fifths. Engineers and scientists are working now to adapt 3D printers to function in these conditions.

An illustration of an astronaut looking at a base camp on Mars. 3D Printing
An artist’s impressions of what a Mars base camp might look like. peepo/E+ via Getty Images

Using otherworldly soil

On alien worlds, rather than plastic or metal, 3D printers will use the natural resources found in these environments. But finding the right raw materials is not easy. Habitats on the Moon and Mars must protect astronauts from the lack of air, extreme temperatures, micrometeorite impacts and radiation.

Regolith, the fine, dusty, sandlike particles that cover both the lunar and Martian surfaces, could be a primary ingredient to make these dwellings. Think of the regolith on both worlds as alien dirt – unlike Earth soil, it contains few nutrients, and as far as we know, no living organisms. But it might be a good raw material for 3D printing.

My colleagues began researching this possibility by first examining how regular cement behaves in space. I am now joining them to develop techniques for turning regolith into a printable material and to eventually test these on the Moon.

But obtaining otherworldly regolith is a problem. The regolith samples returned from the Moon during the Apollo missions in the 1960s and 70s are precious, difficult if not impossible to access for research purposes. So scientists are using regolith simulants to test ideas. Actual regolith may react quite differently than our simulants. We just don’t know.

What’s more, the regolith on the Moon is very different from what’s found on Mars. Martian regolith contains iron oxide –that’s what gives it a reddish color – but Moon regolith is mostly silicates; it’s much finer and more angular. Researchers will need to learn how to use both types in a 3D printer. https://www.youtube.com/embed/J1TWlNWHrsw?wmode=transparent&start=0 See models of otherworldly habitats.

Applications on Earth

NASA’s Moon-to-Mars Planetary Autonomous Construction Technology program, also known as MMPACT, is advancing the technology needed to print these habitats on alien worlds.

Among the approaches scientists are now exploring: a regolith-based concrete made in part from surface ice; melting the regolith at high temperatures, and then using molds to form it while it’s a liquid; and sintering, which means heating the regolith with concentrated sunlight, lasers or microwaves to fuse particles together without the need for binders.

Along those lines, my colleagues and I developed a Martian concrete we call MarsCrete, a material we used to 3D-print a small test structure for NASA in 2017.

Then, in May 2019, using another type of special concrete, we 3D-printed a one-third scale prototype Mars habitat that could support everything astronauts would need for long-term survival, including living, sleeping, research and food-production modules.

That prototype showcased the potential, and the challenges, of building housing on the red planet. But many of these technologies will benefit people on Earth too.

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In the same way astronauts will make sustainable products from natural resources, homebuilders could make concretes from binders and aggregates found locally, and maybe even from recycled construction debris. Engineers are already adapting the techniques that could print Martian habitats to address housing shortages here at home. Indeed, 3D-printed homes are already on the market.

Meanwhile, the move continues toward establishing a human presence outside the Earth. Artemis III, now scheduled for liftoff in 2027, will be the first human Moon landing since 1972. A NASA trip to Mars could happen as early as 2035.

But wherever people go, and whenever they get there, I’m certain that 3D printers will be one of the primary tools to let human beings live off alien land.

Sven Bilén, Professor of Engineering Design, Electrical Engineering and Aerospace Engineering, Penn State

This article is republished from The Conversation under a Creative Commons license. Read the original article.

 

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Woman Charged With Felony Animal Cruelty in Santa Ana Puppy Killing

Santa Ana Puppy Killing: Prosecutors have filed felony charges against a 75-year-old Anaheim woman accused of deliberately running over and killing her puppy, Blackey, in Santa Ana.

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Last Updated on October 3, 2026 by Daily News Staff

SANTA ANA, Calif. — A 75-year-old Anaheim woman accused of deliberately running over and killing her puppy on a Santa Ana street has now been formally charged with felony animal cruelty, marking a major development in a case that drew widespread attention after surveillance video was released by police.

Orange County woman arrested for animal cruelty, allegedly killing her puppy. CBSLA

The Orange County District Attorney’s Office announced Friday, October 2, that Hanh Minh Nguyen, 75, of Anaheim, has been charged with one felony count of animal cruelty, one felony count of animal abuse by a caretaker, and a felony enhancement alleging the personal use of a weapon — a vehicle — to kill the animal.

Nguyen was arrested by Santa Ana police on Thursday, October 1, after investigators used automated license plate reader technology to identify the green Honda Odyssey seen in surveillance footage from the September 8 incident. Police subsequently located Nguyen and found the minivan at her Anaheim residence.

According to the District Attorney’s Office, Nguyen was released from custody after posting $20,000 bail. She is scheduled to appear at the Central Justice Center in Santa Ana on November 2, 2026, in Department C55.

Surveillance video led to investigation

The case began on September 8 at approximately 9:15 a.m., when Santa Ana Animal Services officers responded to a report of a dead black-and-white male pit bull-mix puppy on West Park Lane.

Santa Ana Puppy Killing
An Anaheim woman has been charged with felony animal cruelty in connection with the September 8 death of a puppy in Santa Ana.

Surveillance footage obtained during the investigation showed a woman removing the puppy from a minivan and placing food near the driver’s side of the vehicle. Authorities allege the woman then slowly drove forward as the puppy approached the food, running over the animal with the vehicle’s rear tire before leaving the scene.

The puppy, identified by authorities as Blackey, died.

The District Attorney’s Office describes Blackey as a 9-week-old puppy. Earlier statements and local news reports described him as approximately 9 months old.

Santa Ana police released surveillance footage of the incident on September 30 and appealed to the public for help identifying the driver.

Within a day, investigators said automated license plate reader technology helped them trace the Honda Odyssey to Nguyen. Police found the vehicle in her garage and took her into custody.

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https://stmdailynews.com/santa-ana-police-seek-woman-accused-of-intentionally-running-over-puppy/

Police previously said Nguyen acknowledged owning and abandoning Blackey. According to the Los Angeles Times, a Santa Ana Police Department spokesperson said Nguyen told detectives she had left the puppy because he had been annoying her boyfriend by biting his shoes and belongings. Police said she acknowledged abandoning the dog but did not admit to intentionally running him over.

Prosecutors file felony charges

The filing of felony charges moves the case beyond the initial police investigation and into the Orange County court system.

Orange County District Attorney Todd Spitzer condemned the alleged killing in announcing the charges and said his office intends to prosecute acts of violence against animals.

Deputy District Attorney Danica Drotman of the Orange County District Attorney’s Animal Cruelty Unit is prosecuting the case.

Nguyen is accused of the offenses and has not been convicted. The allegations against her will now be addressed through the court process.

Her next scheduled court appearance is November 2.

STM Daily News will continue following the case and provide updates as additional information becomes available.

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College Life

Is College Worth It? New U.S. News Rankings Put More Weight on What Graduates Earn

Is college worth it? MIT has taken the No. 1 spot in the 2027 U.S. News Best Colleges rankings, ending Princeton’s 15-year run. But a new Earnings by Major metric could be even more important for families asking whether college is worth the investment.

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For millions of students and families, choosing a college increasingly comes down to a basic question: Is college worth it?

Is College Worth It? College students outside a university campus with tuition, student loan and graduate earnings imagery illustrating the question of whether college is worth the cost.
College students stand outside a modern university campus as symbols of tuition costs, student loans, graduation and future earnings highlight the financial question facing many families: Is college worth the investment?

The latest U.S. News & World Report Best Colleges rankings are attempting to provide another piece of information to help answer that question.

The 2027 rankings place the Massachusetts Institute of Technology (MIT) at No. 1 among National Universities, ending Princeton University’s 15-year run at the top. But perhaps the bigger story for prospective students isn’t which university occupies the No. 1 position.

It’s a significant change in how U.S. News measures the value of attending college.

For the first time, the rankings include an Earnings by Major factor designed to examine what graduates earn after leaving school — and to compare those earnings with graduates who studied the same subjects elsewhere.

Is College Worth It? U.S. News Looks Beyond Graduation

College has traditionally been promoted as an investment in a person’s future. But as families confront tuition, housing expenses and the possibility of student debt, simply earning a degree may no longer be enough information when deciding where — or whether — to attend.

Students increasingly want to know what happens after graduation.

The new U.S. News Earnings by Major metric examines graduate earnings four years after graduation using data from the U.S. Department of Education’s College Scorecard.

Importantly, the system doesn’t simply compare the average salary of graduates from one university with another.

Instead, earnings are compared within specific academic disciplines.

That distinction matters.

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A university graduating large numbers of engineers, computer scientists or students entering other relatively high-paying occupations could otherwise appear to produce stronger financial outcomes simply because of the subjects its students choose to study.

Comparing graduates within similar fields is intended to provide a clearer picture of how graduates from different institutions fare financially.

From Student Debt to Graduate Earnings

The new Earnings by Major metric replaces the Graduate Indebtedness factor previously used by U.S. News.

That represents an important shift in perspective.

Instead of focusing primarily on how much debt students accumulate, the new measure looks at one aspect of what students may receive financially from their education after entering the workforce.

The metric examines employed federal financial aid recipients whose highest degree is a bachelor’s degree.

According to U.S. News, the approach is intended to reduce the influence of family financial advantages and provide a better indication of the economic value institutions may contribute to graduates.

That doesn’t mean earnings alone determine whether a college education is worthwhile.

But for a student potentially investing tens of thousands of dollars — and several years of their life — knowing how graduates in a particular major perform economically can be an important part of the decision.

MIT Takes the No. 1 Spot

Against that changing methodology, MIT moved into the No. 1 position among National Universities in the 2027 rankings.

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The top three are:

  1. Massachusetts Institute of Technology
  2. Princeton University
  3. Harvard University

Princeton’s move to second place ends a run at No. 1 that began with the 2012 edition of the rankings.

Among National Liberal Arts Colleges, Williams College remained No. 1, followed by Amherst College at No. 2. Bowdoin College, Claremont McKenna College, Pomona College and Swarthmore College tied for third.

Nearly 1,700 institutions were evaluated in the 2027 edition.

Outcomes Are Becoming a Bigger Part of the Equation

The addition of graduate earnings is part of a broader emphasis on student outcomes in the U.S. News methodology.

U.S. News says outcomes now account for more than half of a school’s total score.

Institutions can be evaluated using as many as 17 weighted measures, including graduation and retention rates, social mobility for lower-income students, post-graduate earnings, faculty resources and academic peer assessments.

The shift reflects a changing conversation surrounding higher education.

For generations, students were often encouraged to focus heavily on getting into the most prestigious college possible. Today’s students may also be asking more practical questions:

How much will it cost?

How much financial aid will I receive?

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How much debt might I have when I graduate?

What do graduates in my intended major earn?

And perhaps most importantly:

Will the investment pay off for me?

College Value Isn’t Just About Salary

Graduate earnings can provide useful information, but salary shouldn’t be treated as the sole measurement of the value of higher education.

Different careers have dramatically different compensation structures.

A graduate pursuing teaching, public service, social work, the arts or nonprofit work may earn less than someone entering engineering, finance or technology while still considering their education worthwhile.

There are also benefits of higher education that are difficult to capture in a salary statistic.

That’s why students comparing schools may want to look beyond an institution’s overall ranking and examine factors such as net price after financial aid, scholarships, graduation rates, student debt, internship opportunities, career placement, location and the strength of the program they actually intend to study.

The best-known university isn’t automatically the best financial or educational choice for every student.

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Economic Diversity Also Gets Attention

The 2027 rankings also highlight economic diversity among highly ranked institutions.

According to U.S. News, MIT and Princeton rank third and fourth, respectively, among the top 25 National Universities in the percentage of students receiving federal Pell Grants.

Pell Grants generally assist undergraduate students with significant financial need and typically do not have to be repaid.

Among the top 25 National Liberal Arts Colleges, Amherst College ranked highest for economic diversity under the U.S. News measure.

A New Ranking Looks at In-State Value

U.S. News is also placing additional attention on affordability for students considering public universities.

The 2027 edition introduces a Best Value Schools for In-State Students ranking, which evaluates public universities based on academic quality and affordability for residents.

The University of North Carolina at Chapel Hill took the No. 1 position in the inaugural ranking.

That category could be particularly relevant to families deciding whether the prestige associated with attending a private or out-of-state university justifies potentially higher costs compared with attending a public institution in their home state.

The Rankings Look Different This Year

There is another important caveat when comparing the 2027 results with previous years.

Changes to the Carnegie Classification framework resulted in approximately 20% of previously ranked institutions moving into different U.S. News categories.

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Because some colleges are now being compared against different groups of institutions, their 2027 rankings may not be directly comparable with previous years.

The changes also expanded eligibility, allowing additional institutions specializing in areas such as engineering, business and health to enter the rankings.

U.S. News also introduced an undergraduate economics specialty ranking while continuing rankings covering areas such as social mobility, innovation, historically Black colleges and universities, artificial intelligence programs, internships, undergraduate research and study-abroad opportunities.

Public Universities, HBCUs and Social Mobility

Among public National Universities, the University of California, Berkeley and UCLA tied for the No. 1 position, followed by the University of Michigan–Ann Arbor.

The top three Historically Black Colleges and Universities were:

  1. Spelman College
  2. Howard University
  3. Tuskegee University

For social mobility among National Universities, Florida International University and the University of California, Riverside tied for No. 1, with Oakland City University ranked third.

These categories illustrate another reason students may want to look deeper than a school’s overall national position. Different rankings can reveal institutions performing particularly well in areas that may matter more to an individual student.

So, Is College Worth It?

There isn’t one answer that applies to every student.

The cost of attending, financial aid, chosen major, career goals, likelihood of graduating and potential debt can dramatically change the financial equation.

A college with a famous name and high national ranking could be a poor financial choice for one student while a less prominent public university with generous financial aid could be an excellent investment for another.

That’s what makes the addition of Earnings by Major noteworthy.

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Instead of asking only “Which college ranks highest?”, prospective students now have another reason to ask a much more personal question:

“What am I paying for — and what could I realistically get in return?”

MIT replacing Princeton at No. 1 makes the headline.

But for students and parents trying to decide whether college is worth the cost, the growing emphasis on outcomes, affordability and post-graduation earnings may ultimately be the more important story.

Source: U.S. News & World Report, 2027 Best Colleges rankings, released September 22, 2026.

U.S. News & World Report press release:
MIT Claims No. 1 Spot in U.S. News 2027 Best Colleges Rankings PR Newswire

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Forgotten Genius Fridays

Sarah Boone Improved the Ironing Board by Thinking About the Sleeve

Sarah Boone didn’t invent the first ironing board. The New Haven dressmaker patented a clever improvement shaped for pressing sleeves and fitted clothing.

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Try ironing a sleeve on a wide, flat board. The fabric bunches, the seams curve, and pressing one side can leave a crease on the other. For dressmaker Sarah Boone, that everyday frustration presented a problem she could solve.

Illustration of Sarah Boone’s narrow, curved ironing board design beside an 1892 patent drawing.
An artistic depiction of Sarah Boone examining her improved sleeve-ironing board in an 1890s dressmaking workshop. Warm window light illuminates the curved wooden board, fabric, and sewing tools, highlighting the practical ingenuity behind her 1892 patent. Image Credit: R Washington and Firefly

Working in New Haven, Connecticut, Boone designed an ironing board shaped for sleeves and fitted garments. Her board was narrow enough for a sleeve to slip over it, allowing one side to be pressed without flattening the other. Its curved edges followed the lines of a sleeve’s seams, while its supports helped position the board for different uses.

Boone filed her patent application in 1891. On April 26, 1892, she received U.S. Patent No. 473,653 for her improvement.

Boone did not invent the first ironing board. What she patented was a thoughtful redesign for a particular task. That distinction makes her achievement more interesting: she understood how the tool was used, recognized where it fell short, and changed its shape to make the work easier.

The patent drawing brings her idea to life. Instead of the broad surface most people picture when they hear “ironing board,” Boone’s design looks almost like the part of a garment it was meant to support. It is a practical solution from someone who knew the job firsthand.

That is the heart of Sarah Boone’s story. Invention does not always begin with an entirely new machine. Sometimes it begins when a person doing familiar work asks a better question: What would this tool look like if it truly fit the task?

Boone answered with a design—and secured a place in the history of Black innovation.

References:


faviconV2?client=SOCIAL&type=FAVICON&fallback opts=TYPE,SIZE,URL&url=https%3A%2F%2Fpatents.googleSarah Boone’s Original Ironing Board Patent
 — U.S. Patent No. 473,653, granted April 26, 1892. Includes her description, construction details, and original drawings.

faviconV2?client=SOCIAL&type=FAVICON&fallback opts=TYPE,SIZE,URL&url=https%3A%2F%2Fwww.usptoUSPTO: Beyond Baker’s List—Black Innovation Then and Now — Identifies Boone as a New Haven dressmaker who patented an improved ironing board shaped for bodices and sleeves.

faviconV2?client=SOCIAL&type=FAVICON&fallback opts=TYPE,SIZE,URL&url=https%3A%2F%2Fwww.usptoUSPTO: Found on Baker’s List — Background on Henry Baker’s work documenting Black patent holders, providing historical context for the Forgotten Genius series.

Explore more inventors and innovators in STM Daily News’ Forgotten Genius series.

Sources: U.S. Patent and Trademark Office; Sarah Boone’s original 1892 patent, available through Google Patents.

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